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Bikeflights Bike Box Large
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BIKE BOX LARGE (BBL)
The Bikeflights BBL ships to you compactly and assembles within minutes whenever you’re ready to ship.
EASY TO PACK
The Bikeflights Bike Box Large is our longest bike box. It is designed to keep your bike's rear wheel on, significantly speeding up your road, gravel, mountain and e-bike packing. To pack, remove your pedals and front wheel, turn your handlebars and drop your seat and seatpost. If your bars are wider or you do not run a dropper post, you may need to remove them. Exact packing steps will vary for each bike.
Check out these videos for more information:
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How to Pack a Road, Gravel, 'Cross Bike or E-bike in the Bikeflights Bike Box Large (BBL)
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How to Pack a Mountain Bike or E-Bike in the Bikeflights Bike Box Large (BBL)
STURDY
Bikeflights Bike Boxes are designed and rigorously tested to the ISTA 6A standard to offer confidence-inspiring levels of protection for your bike during shipping. To achieve ISTA 6A classification, the BBL had to withstand multiple drops of 18 inches and 36 inches, a horizontal compression force of up to 229 pounds, a vertical compression force of up to 1,732 pounds, and sustained vibration while loaded up to 300 pounds.
Bikeflights Bike Boxes are also designed to protect your bike for one round-trip shipment or two one-way shipments, although we have found in our own experience that we often get more shipments per box. Service life varies depending on the duration of each shipment. It's normal for the box to show signs of wear as you use it -- that’s your box doing its job to protect your bike.
SUSTAINABLE
Bikeflights Bike Boxes are reusable and recyclable. We minimized packaging waste by designing the outer cardboard wrapper to convert into a wheel sleeve that secures your front wheel while also protecting it from directly contacting your frame and fork. Dropout spacers are injection molded from recycled plastic, and the box is sealed closed using push and twist fasteners, so no tape is needed.
CONTENTS
Bikeflights Bike Boxes come with an essential packing materials kit, including the following items:
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2 Splined dropout spacers (accommodates nine standard axle lengths)
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2 Fork blocks
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9 Push and twist fasteners
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5 Bungees
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Label pouch
SPECIFICATIONS
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BBL Storage Dimensions: 64 x 14 x 7 inches (163 x 36 x 18 centimeters)
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BBL Assembled Dimensions: 64 x 14 x 32 inches (163 x 36 x 82 centimeters)
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BBL Weight: 22 lbs (10 kg)
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BBL Maximum Packed Weight Limit: 85 pounds (39 kg)
Made in Oregon.
FINE PRINT
The initial shipping cost of a Bikeflights Bike Box to you in any of 50 US states or 11 US territories will be automatically calculated and included in your total price as you check out. If you’d like to order a Bikeflights Bike Box and have it shipped to you in another country, please contact our Support Team for availability and cost. Please note: We can NOT currently ship Bikeflights Bike Boxes to APO, DPO, FPO or PO boxes or to US Post Offices.
Subsequent shipments with your bike packed in a Bikeflights Bike Box are not included, but can be purchased here.
Box orders are typically processed within one to two business days after you place your order.
The bicycles in the photos and videos are NOT included.






